Revolutionizing Insulation Application: The Spray Gun by Carlisle Construction Markets Companies

Golden A' Design Award Winner Transforms the Industry with Innovative Design

Carlisle Construction Markets Companies has unveiled their award-winning Spray Gun, a foam insulation applicator that marries ergonomic design with high-strength materials. This revolutionary tool, inspired by the human hand, is set to transform the insulation application industry.

The Spray Gun's design is based on human anatomy, specifically the way a hand grasps and holds a handle. The designers aimed to create a tool that would provide comfort and ease of use for workers operating in challenging conditions. The Spray Gun's handle is supportive, comfortable, and designed to prevent hand cramps, even during long hours of use. This focus on user comfort enhances the consistency and professionalism of the spray pattern.

What sets the Spray Gun apart from other tools on the market is its unique handle shape, size, and wings. The tool is smaller, lighter, better balanced, and more compact than its competitors. The use of wings, flared surfaces at the top of the handle, helps to relieve stress and pressure points on the hand during operation. When used with the safety strap, these features unite the user and the tool, enhancing comfort and ease of use.

The Spray Gun is a high-pressure, two-part foam applicator capable of handling pressures in excess of 340 bar. The handle and head are made from high-strength aluminum alloy, forged to a near net shape, then machined to very high tolerances and plated with a durable hard coat anodizing. The gun's graphics and identity are lasered through the plating into the aluminum for a permanent graphic application. Other parts of the gun are made from cast, stamped, and machined stainless steel.

The Spray Gun's design process was extensive and involved ideation sketching, clay models, mass models, and testing with weighted wood models for scale and balance. The designers used 3D laser scanning of empirical models into CAD software and made use of models from Rapid Prototypes for user touch and feel testing. The result is a finished applicator gun that is industry-leading in application, size, and comfort.

The Spray Gun has been recognized with the prestigious Golden A' Design Award for its innovative design and functionality. This award is granted to marvelous, outstanding, and trendsetting creations that reflect the designer's prodigy and wisdom. They are venerated products and bright ideas that advance art, science, design, and technology, embodying extraordinary excellence and significantly impacting the world with their desirable characteristics.

In conclusion, the Spray Gun by Carlisle Construction Markets Companies is a testament to the power of innovative design. By focusing on the user's comfort and needs, the designers have created a tool that not only performs its function with excellence but also enhances the user's experience. This tool is set to revolutionize the insulation application industry and sets a new standard for ergonomic design.


Project Details and Credits

Project Designers: Carlisle Construction Markets Companies
Image Credits: Image #1: Creator Forrest Wilde, FSI Spray Foam Applicator Gun, 2020. Image #2: Creator Forrest Wilde, FSI Spray Foam Applicator Gun, 2020. Image #3: Photographer Brandon Sullivan, FSI Spray Foam Applicator Gun, 2019. Image #4: Photographer Brandon Sullivan, FSI Spray Foam Applicator Gun, 2019.
Project Team Members: Peter Byrne Eric Donaldson Jake Jacobson Bruce Nelson Tomas Reeder Forrest Wilde Fred Sutter
Project Name: Spray Gun
Project Client: Carlisle Construction Markets Companies


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